Potassium Chlorate Plant

POTASSIUM CHLORATE - PERCHLORATE - IN-SITU, SKID BASED MINI PRODUCTION PLANT

TiTaN’s Potassium chlorate manufacturing system consists of Electrolysers, a reactor, a cooler, Crystallizer, Centrifuge, Dryer, Inter-connecting piping.
 
When direct current is applied, the hydrogen gas is evolved at the Cathode, which displaces liquor and reduces the specific gravity of the electrolyte in the electrolyser and the outlet piping.
 
The differential specific gravity between the liquor in the electrolyser and that in the reactor creates a high rate of circulation. The circulation is through the cooler, into the bottom of each cell in the electrolyser, between the anodes and cathodes in the cells where electrolysis occur, up the riser pipes to the degasifier (where the hydrogen separates) and back to the top of the reactor.

The heat produced in the electrolysers is removed by an external cooler, which maintains the electrolytic system at its optimum operating temperature. The reactor is designed to provide the retention time required for conversion of intermediate reaction products to potassium chlorate.
  
The liquor from the reactor is treated to remove the sodium hypochlorite and then fed to the crystallization system. The crystallization system consists of a crystallizer, Vacuum equipment, a centrifuge and dryer.
 
The crystallizer operates under vacuum conditions. In the vessel, water is flashed from hot incoming hypo-free chlorate liquor and crystal formation and growth takes place. The mother liquor is returned to the Electrolysers. The crystals are washed and dried to form the final product.

Capacity Range

MODEL Power Range Capacity -Kg/day
PILOT PLANT
RTClO3 - 05 LT 5
MINI PLANT
RTClO3 - 50 LT 50
RTClO3 - 100 LT 100
RTClO3 - 100 LT 250
PRODUCTION PLANT
RTClO3 - 1000 HT 1000
RTClO3 - 5000 HT 5000
RTClO3 - 10000 LT 10000
RTClO3 - 15000 LT 15000
RTClO3 - 25000 LT 25000

D.C Power consumption: 5200 watt / ton of potassium chlorate production.
Potassium Chloride requirement: 560kg / ton of potassium chlorate production.